Maintenance & Cleaning                                          

A sealed AIO is closed to user service, but it is not a laboratory-grade hermetic vessel: over several years, tiny H₂O molecules can diffuse through polymer tubing and seals, gradually enlarging the internal air pocket without producing a wet fitting, visible drip, or dramatic puddle.

If the loop is sealed, where did the liquid go?

That is the right question. The short answer is permeation—not the kind of open-container evaporation most people imagine.

The Short Answer: Slow Coolant Loss Is Real

An AIO cooler can lose a small amount of coolant over time through microscopic permeation across its elastomer hoses and seals. In a properly manufactured unit, this process is slow enough that the owner should neither see liquid nor need to refill the cooler during its expected service life.

“Sealed” describes the maintenance model. It does not mean every molecule remains permanently trapped.

Most healthy AIOs will be replaced because of pump wear, noise, blockage, changing socket compatibility, or general system upgrades before normal coolant loss makes the loop unusable. A sudden temperature spike, visible moisture, or rapid liquid loss is a defect—not ordinary aging.

My rule is simple: slow change deserves measurement; wet hardware demands shutdown.

People often call this “AIO coolant evaporation,” but evaporation only describes a liquid changing into vapor. The actual escape mechanism is permeation: molecules are absorbed into the inner surface of a polymer, diffuse through the material, and leave from the outer surface.

This is not internet folklore. Prabjit Singh and Larry Palmer studied the measurement of moisture permeation through EPDM rubber hoses for electronic water-cooling systems in a 

Many AIO coolants are based primarily on water, with glycol, corrosion inhibitors, antimicrobial additives, and other proprietary chemicals. Potential glycol components include propylene glycol, C₃H₈O₂, or ethylene glycol, C₂H₆O₂, although the exact formula varies by manufacturer.

As water slowly leaves, three things can happen:

Temperature, hose formulation, wall thickness, seal design, operating hours, and manufacturing quality all affect the rate. That is why two visually identical 360 mm AIOs can age differently.

Low Permeability Does Not Mean Zero Permeability

Asetek says its current rubber tubing was engineered for “ultra-low permeability” and that its closed-loop liquid is 

. Running continuously, 50,000 hours equals about 5.7 years.

But read that number carefully. It is a manufacturer rating for its technology, not a universal expiration timer for every AIO on the market.

A leak releases liquid through a failed gasket, damaged tube, cracked housing, loose connection, radiator seam, or manufacturing defect. It may leave dampness, colored residue, staining, corrosion, or a recognizable coolant smell.

Normal permeation should not leave any of those signs.

This distinction matters because marketing often bundles every form of liquid loss under one friendly phrase. I would not. A slightly larger air pocket after six years is aging. Liquid on the motherboard is hardware failure.

AIO Cooler Lifespan: What the Published Numbers Say

There is no honest universal answer to “how long do AIO coolers last?” Anyone quoting one exact failure age for every brand, pump, coolant formula, and usage pattern is manufacturing precision that does not exist.

Still, current manufacturer data gives us a reasonable range:

Those figures are not directly comparable. One is a lifespan estimate, one is a warranty commitment, and one is an engineering rating.

A warranty is not a scheduled death date. But it does reveal how long a manufacturer is prepared to underwrite defects.

For practical planning, I use this risk-based framework:

I would not throw away a working four-year-old cooler because a forum post sounded nervous. But I would not let a seven-year-old AIO guard a costly workstation without monitoring and a replacement plan either.

Normal Aging or AIO Failure? Read the Pattern

Coolant loss is easy to blame because it is invisible. Dust, fan control, thermal paste, mounting pressure, pump electronics, and blocked microfins are often more immediate suspects.

What you observeMore likely explanationDoes it prove coolant loss?Recommended actionStable temperatures and pump RPM; no unusual noiseNormal operationNoContinue using and record a baselineBrief sloshing only after moving the PCFactory air pocket changing positionNoRun normally and confirm radiator orientationPersistent gurgling near the pumpAir reaching the pump, poor orientation, or a larger air pocketNot by itselfCorrect mounting and monitor temperaturesFans repeatedly surge while coolant temperature stays stableAggressive fan curve or restricted airflowNoTune the fan curve and clean the airflow pathCPU temperature rises but coolant temperature remains similarThermal paste, mounting contact, CPU power, or sensor behaviorUsually notCheck mounting and package powerCoolant and CPU temperatures both trend upward under the same loadDust, weak airflow, reduced flow, or internal blockagePossibleClean, retest, and check pump operationPump reports 0 or N/A RPM and the CPU heats rapidlyFailed, disconnected, or seized pumpNo; pump failure is enoughShut down and start an RMAVisible moisture, residue, staining, or a wet fittingPhysical leak or seal failureYesShut down, unplug, photograph, and contact supportExtreme idle temperature after airflow and contact checksBlockage, failed pump, or severe flow lossPossibleStop heavy use and troubleshoot immediately

 lists idle temperatures above 75°C, sudden shutdowns, and severely degraded performance as possible signs of blockage. That 75°C figure is a troubleshooting warning, not a universal load-temperature limit.

Context matters. A modern CPU reaching 85°C during a sustained render may be operating as designed. The same processor sitting at 80°C on the desktop with fans screaming is another story.

Two Coolant-Loss Cases the Industry Should Remember

ARCTIC documented a real manufacturing problem in certain Liquid Freezer II units. According to its 

, some gaskets were not sufficiently vulcanized, allowing a chemical reaction between the gasket and copper cold plate.

ARCTIC described it as a slow process that could develop within the six-year warranty period and offered servicing or replacement components.

That was not normal permeation. It was a material-processing defect with a known corrective action.

Tom’s Hardware reported HYTE’s warning

 that THICC Q80 Trio owners should stop using and uninstall the cooler.

HYTE attributed the problem to a fragile internal component susceptible to transport damage. The company halted sales and offered refunds, while stating that the earlier THICC Q60 used a different design and was unaffected.

Again, this was not an old AIO slowly losing a few grams of water vapor. It was a model-specific failure notice.

Here is the hard truth: a manufacturer safety notice beats your temperature graph. If your exact model is affected, do not keep running it because “the temperatures still look fine.”

Do not compare today’s temperature with a screenshot from last winter. Room temperature, CPU power limits, BIOS settings, fan curves, background tasks, and dust loading all change the result.

CPU temperature delta = CPU package temperature − room temperature

If the room is 23°C and the CPU reaches 78°C, the delta is 55°C. If a later test at the same 23°C ambient and approximately the same package power reaches 88°C, the ten-degree increase deserves investigation.

One result is not a diagnosis. A trend is evidence.

AIO noise can come from fans, turbulence, pump vibration, trapped air, cables, or bearings. Follow ACEGEEK’s 

AIO pump and radiator fan noise diagnosis

 before assuming the coolant has disappeared.

Change only one controllable speed at a time:

A restricted case can also imitate a weak cooler. ACEGEEK’s guide to 

building a high-airflow PC without overspending

 explains why a clogged filter or glass-choked intake can increase temperatures and fan noise without any coolant loss.

Inspect the Cooler While the System Is Off

Shut down, switch off the power supply, and unplug the PC before performing a close visual inspection.

Do not reopen the loop to “see how much coolant is left.” That can introduce contaminants, break the seal, create a leak, and void the warranty.

If liquid is visible, do not power the system again merely to collect another temperature reading.

The pump should not be the highest point in a conventional AIO loop. Air naturally collects at the highest available point, so a top-mounted radiator is usually forgiving, while a bottom-mounted radiator can be hostile when the pump sits in the CPU block.

 to position the radiator above the pump. For a front-mounted radiator, tubes at the bottom are preferable when case clearance permits.

Mounting also affects the rest of the system. A front radiator used as intake may lower CPU temperature while warming GPU intake air, as shown in this analysis of 

front-mounted AIO effects on GPU thermals

Airflow problems and coolant-loss problems can overlap. Do not diagnose one while ignoring the other.

Sealed-Loop Maintenance That Actually Helps

Sealed-loop liquid cooler maintenance is mostly external. The user’s job is to preserve airflow, monitor performance, and catch physical damage early.

Do not add automotive coolant. Do not inject distilled water. Do not mix aftermarket biocide into a factory loop. And do not drill, cut, or force open a fill port that the manufacturer did not designate for user service.

That is not maintenance. It is converting a controlled factory system into an improvised custom loop.

Do AIO coolers lose coolant even if they do not leak?

Yes, an AIO cooler can slowly lose a small amount of coolant without a visible leak because water molecules can permeate through elastomer tubing and seals over years, gradually enlarging the air pocket while the sealed loop continues operating normally and requires no user refill.

This process should be slow and should not leave moisture or residue. Visible liquid indicates a physical leak or defect rather than normal permeation.

A typical quality AIO cooler often remains serviceable for roughly five to ten years, but the actual lifespan depends on pump wear, coolant temperature, tubing permeability, seal quality, operating hours, radiator orientation, contamination, and whether the manufacturer’s design and warranty support match the workload.

Use temperature trends, pump behavior, noise, physical condition, and warranty status together. Age alone cannot confirm failure.

How can I tell if my AIO is losing coolant?

An AIO may be losing coolant when persistent pump-area gurgling, a growing temperature delta under the same workload, unstable coolant readings, repeated air movement, visible residue, damp fittings, or worsening pump noise appears after dust, fan control, thermal paste, mounting pressure, and sensor errors have been ruled out.

No single temperature proves liquid loss. Compare results at the same room temperature, CPU power, workload duration, pump speed, and fan settings.

Most sealed AIO coolers should not be opened or refilled because their fill ports, coolant chemistry, internal cleanliness, pressure control, and warranty terms are designed for factory service; opening the loop can introduce air, microbes, incompatible additives, leaks, corrosion, or a warranty-denying modification.

Only refill a model when its manufacturer explicitly provides a user-refill procedure and specifies the correct coolant.

Replace an AIO cooler immediately when it leaks, reports zero pump RPM, repeatedly overheats despite verified contact and airflow, produces persistent grinding, or is covered by a manufacturer safety notice; otherwise, replacement becomes a risk-management choice as the unit ages beyond warranty and its thermal or acoustic behavior degrades.

Do AIO Coolers Lose Coolant Over Time?

Yes, they can.

A sealed AIO is closed to user service, but it is not a laboratory-grade hermetic vessel: over several years, tiny H₂O molecules can diffuse through polymer tubing and seals, gradually enlarging the internal air pocket without producing a wet fitting, visible drip, or dramatic puddle.

If the loop is sealed, where did the liquid go?

That is the right question. The short answer is permeation—not the kind of open-container evaporation most people imagine.

The Short Answer: Slow Coolant Loss Is Real

An AIO cooler can lose a small amount of coolant over time through microscopic permeation across its elastomer hoses and seals. In a properly manufactured unit, this process is slow enough that the owner should neither see liquid nor need to refill the cooler during its expected service life.

“Sealed” describes the maintenance model. It does not mean every molecule remains permanently trapped.

Most healthy AIOs will be replaced because of pump wear, noise, blockage, changing socket compatibility, or general system upgrades before normal coolant loss makes the loop unusable. A sudden temperature spike, visible moisture, or rapid liquid loss is a defect—not ordinary aging.

My rule is simple: slow change deserves measurement; wet hardware demands shutdown.

Where AIO Coolant Actually Goes

Permeation Is Not the Same as a Leak

People often call this “AIO coolant evaporation,” but evaporation only describes a liquid changing into vapor. The actual escape mechanism is permeation: molecules are absorbed into the inner surface of a polymer, diffuse through the material, and leave from the outer surface.

This is not internet folklore. Prabjit Singh and Larry Palmer studied the measurement of moisture permeation through EPDM rubber hoses for electronic water-cooling systems in a 2022 IEEE iTherm paper.

The chassis can remain completely dry.

Many AIO coolants are based primarily on water, with glycol, corrosion inhibitors, antimicrobial additives, and other proprietary chemicals. Potential glycol components include propylene glycol, C₃H₈O₂, or ethylene glycol, C₂H₆O₂, although the exact formula varies by manufacturer.

As water slowly leaves, three things can happen:





The internal air volume becomes larger.



The remaining coolant mixture may become more concentrated.



Air has a greater chance of reaching the pump if the radiator is positioned badly.

Temperature, hose formulation, wall thickness, seal design, operating hours, and manufacturing quality all affect the rate. That is why two visually identical 360 mm AIOs can age differently.

Low Permeability Does Not Mean Zero Permeability

Asetek says its current rubber tubing was engineered for “ultra-low permeability” and that its closed-loop liquid is rated for 50,000 hours. Running continuously, 50,000 hours equals about 5.7 years.

But read that number carefully. It is a manufacturer rating for its technology, not a universal expiration timer for every AIO on the market.

And “ultra-low” is not “zero.”

A Real Leak Is a Different Failure

A leak releases liquid through a failed gasket, damaged tube, cracked housing, loose connection, radiator seam, or manufacturing defect. It may leave dampness, colored residue, staining, corrosion, or a recognizable coolant smell.

Normal permeation should not leave any of those signs.

This distinction matters because marketing often bundles every form of liquid loss under one friendly phrase. I would not. A slightly larger air pocket after six years is aging. Liquid on the motherboard is hardware failure.

AIO Cooler Lifespan: What the Published Numbers Say

There is no honest universal answer to “how long do AIO coolers last?” Anyone quoting one exact failure age for every brand, pump, coolant formula, and usage pattern is manufacturing precision that does not exist.

Still, current manufacturer data gives us a reasonable range:





Corsair says its AIO coolers can last five to ten years, depending on usage and operating conditions. Its listed warranties range from three years for Hydro RGB models to six years for iCUE LINK coolers.



NZXT’s current warranty schedule provides six years for Kraken X, Kraken Z, Kraken 2023, Kraken Plus, and Kraken Elite models; five years for Kraken Core; and three years for the M22 and Kraken 120.



Asetek publishes the previously mentioned 50,000-hour liquid rating for its closed-loop platform.

Those figures are not directly comparable. One is a lifespan estimate, one is a warranty commitment, and one is an engineering rating.

A warranty is not a scheduled death date. But it does reveal how long a manufacturer is prepared to underwrite defects.

For practical planning, I use this risk-based framework:





0–3 years: Age alone is not a reason to replace a dry, quiet, stable AIO.



3–5 years: Establish a thermal baseline and inspect the cooler whenever the PC is cleaned.



5–7 years: Begin budgeting for replacement, especially in a 24/7 workstation or expensive gaming build.



Beyond 7 years: Continued use may be reasonable if data remains stable, but proactive replacement becomes easier to justify.



At any age: Leakage, zero pump RPM, persistent grinding, severe overheating, or an applicable safety notice overrides the schedule.

I would not throw away a working four-year-old cooler because a forum post sounded nervous. But I would not let a seven-year-old AIO guard a costly workstation without monitoring and a replacement plan either.

Normal Aging or AIO Failure? Read the Pattern

Coolant loss is easy to blame because it is invisible. Dust, fan control, thermal paste, mounting pressure, pump electronics, and blocked microfins are often more immediate suspects.

What you observeMore likely explanationDoes it prove coolant loss?Recommended actionStable temperatures and pump RPM; no unusual noiseNormal operationNoContinue using and record a baselineBrief sloshing only after moving the PCFactory air pocket changing positionNoRun normally and confirm radiator orientationPersistent gurgling near the pumpAir reaching the pump, poor orientation, or a larger air pocketNot by itselfCorrect mounting and monitor temperaturesFans repeatedly surge while coolant temperature stays stableAggressive fan curve or restricted airflowNoTune the fan curve and clean the airflow pathCPU temperature rises but coolant temperature remains similarThermal paste, mounting contact, CPU power, or sensor behaviorUsually notCheck mounting and package powerCoolant and CPU temperatures both trend upward under the same loadDust, weak airflow, reduced flow, or internal blockagePossibleClean, retest, and check pump operationPump reports 0 or N/A RPM and the CPU heats rapidlyFailed, disconnected, or seized pumpNo; pump failure is enoughShut down and start an RMAVisible moisture, residue, staining, or a wet fittingPhysical leak or seal failureYesShut down, unplug, photograph, and contact supportExtreme idle temperature after airflow and contact checksBlockage, failed pump, or severe flow lossPossibleStop heavy use and troubleshoot immediately

NZXT’s current Kraken failure guidance lists idle temperatures above 75°C, sudden shutdowns, and severely degraded performance as possible signs of blockage. That 75°C figure is a troubleshooting warning, not a universal load-temperature limit.

Context matters. A modern CPU reaching 85°C during a sustained render may be operating as designed. The same processor sitting at 80°C on the desktop with fans screaming is another story.



Two Coolant-Loss Cases the Industry Should Remember

ARCTIC’s Under-Vulcanized Gasket

ARCTIC documented a real manufacturing problem in certain Liquid Freezer II units. According to its official service-kit notice, some gaskets were not sufficiently vulcanized, allowing a chemical reaction between the gasket and copper cold plate.

The possible consequences included:





Sulfur residue



Copper plate deposits



Reduced cooling performance



Gasket deterioration



Potential coolant loss

ARCTIC described it as a slow process that could develop within the six-year warranty period and offered servicing or replacement components.

That was not normal permeation. It was a material-processing defect with a known corrective action.

HYTE’s 2025 THICC Q80 Trio Warning

On September 11, 2025, Tom’s Hardware reported HYTE’s warning that THICC Q80 Trio owners should stop using and uninstall the cooler.

HYTE attributed the problem to a fragile internal component susceptible to transport damage. The company halted sales and offered refunds, while stating that the earlier THICC Q60 used a different design and was unaffected.

Again, this was not an old AIO slowly losing a few grams of water vapor. It was a model-specific failure notice.

Here is the hard truth: a manufacturer safety notice beats your temperature graph. If your exact model is affected, do not keep running it because “the temperatures still look fine.”

How to Tell If an AIO Is Losing Coolant

Establish a Repeatable Thermal Baseline

Do not compare today’s temperature with a screenshot from last winter. Room temperature, CPU power limits, BIOS settings, fan curves, background tasks, and dust loading all change the result.

Use this process:





Clean the dust filter, radiator fins, and fan blades.



Record room temperature within roughly ±1°C.



Let the system idle for ten minutes.



Run the same sustained workload for at least 20 minutes.



Log CPU package temperature, package power, pump RPM, fan RPM, and coolant temperature if available.



Repeat the test later with the same settings.

Calculate:

CPU temperature delta = CPU package temperature − room temperature

If the room is 23°C and the CPU reaches 78°C, the delta is 55°C. If a later test at the same 23°C ambient and approximately the same package power reaches 88°C, the ten-degree increase deserves investigation.

One result is not a diagnosis. A trend is evidence.

Separate Pump Noise From Fan Noise

AIO noise can come from fans, turbulence, pump vibration, trapped air, cables, or bearings. Follow ACEGEEK’s AIO pump and radiator fan noise diagnosis before assuming the coolant has disappeared.

Change only one controllable speed at a time:





If the sound follows radiator fan RPM, investigate the fans or airflow path.



If it follows pump RPM, investigate the pump, vibration, or internal air.



If it sounds like continuous trickling or gurgling, check orientation.



Never stop the pump while the CPU is under load.

A restricted case can also imitate a weak cooler. ACEGEEK’s guide to building a high-airflow PC without overspending explains why a clogged filter or glass-choked intake can increase temperatures and fan noise without any coolant loss.

Inspect the Cooler While the System Is Off

Shut down, switch off the power supply, and unplug the PC before performing a close visual inspection.

Use a flashlight to check:





Tube crimps and fittings



Pump-block housing



Radiator seams



Fill-port area



Coolant staining beneath the radiator



Residue around the CPU socket



Dampness on cables or the GPU backplate



Tube swelling, cracking, abrasion, or hard kinks

Do not reopen the loop to “see how much coolant is left.” That can introduce contaminants, break the seal, create a leak, and void the warranty.

If liquid is visible, do not power the system again merely to collect another temperature reading.

Keep Air Out of the Pump

The pump should not be the highest point in a conventional AIO loop. Air naturally collects at the highest available point, so a top-mounted radiator is usually forgiving, while a bottom-mounted radiator can be hostile when the pump sits in the CPU block.

Use ACEGEEK’s AIO radiator placement guide to position the radiator above the pump. For a front-mounted radiator, tubes at the bottom are preferable when case clearance permits.

Mounting also affects the rest of the system. A front radiator used as intake may lower CPU temperature while warming GPU intake air, as shown in this analysis of front-mounted AIO effects on GPU thermals.

Airflow problems and coolant-loss problems can overlap. Do not diagnose one while ignoring the other.

Sealed-Loop Maintenance That Actually Helps

Sealed-loop liquid cooler maintenance is mostly external. The user’s job is to preserve airflow, monitor performance, and catch physical damage early.

I recommend:





Inspecting filters monthly and cleaning them when visibly loaded



Cleaning the radiator and fans roughly every three to six months, adjusted for pets, smoke, carpet, and local dust



Recording a repeatable thermal test two to four times per year



Keeping the pump below the radiator’s highest point



Checking pump RPM after BIOS resets or control-software updates



Inspecting fittings and radiator seams after transporting the PC



Keeping the purchase receipt, serial number, and warranty details



Replacing the cooler when evidence points to deterioration—not merely because its birthday arrived

Do not add automotive coolant. Do not inject distilled water. Do not mix aftermarket biocide into a factory loop. And do not drill, cut, or force open a fill port that the manufacturer did not designate for user service.

That is not maintenance. It is converting a controlled factory system into an improvised custom loop.

FAQs

Do AIO coolers lose coolant even if they do not leak?

Yes, an AIO cooler can slowly lose a small amount of coolant without a visible leak because water molecules can permeate through elastomer tubing and seals over years, gradually enlarging the air pocket while the sealed loop continues operating normally and requires no user refill.

This process should be slow and should not leave moisture or residue. Visible liquid indicates a physical leak or defect rather than normal permeation.

How long do AIO coolers last?

A typical quality AIO cooler often remains serviceable for roughly five to ten years, but the actual lifespan depends on pump wear, coolant temperature, tubing permeability, seal quality, operating hours, radiator orientation, contamination, and whether the manufacturer’s design and warranty support match the workload.

Use temperature trends, pump behavior, noise, physical condition, and warranty status together. Age alone cannot confirm failure.

How can I tell if my AIO is losing coolant?

An AIO may be losing coolant when persistent pump-area gurgling, a growing temperature delta under the same workload, unstable coolant readings, repeated air movement, visible residue, damp fittings, or worsening pump noise appears after dust, fan control, thermal paste, mounting pressure, and sensor errors have been ruled out.

No single temperature proves liquid loss. Compare results at the same room temperature, CPU power, workload duration, pump speed, and fan settings.

Can I refill a sealed AIO cooler?

Most sealed AIO coolers should not be opened or refilled because their fill ports, coolant chemistry, internal cleanliness, pressure control, and warranty terms are designed for factory service; opening the loop can introduce air, microbes, incompatible additives, leaks, corrosion, or a warranty-denying modification.

Only refill a model when its manufacturer explicitly provides a user-refill procedure and specifies the correct coolant.

When should I replace an AIO cooler?

Replace an AIO cooler immediately when it leaks, reports zero pump RPM, repeatedly overheats despite verified contact and airflow, produces persistent grinding, or is covered by a manufacturer safety notice; otherwise, replacement becomes a risk-management choice as the unit ages beyond warranty and its thermal or acoustic behavior degrades.

For high-value or 24/7 systems, planning replacement around years five to seven is defensible even if the cooler still operates.

Does gurgling always mean the AIO is low on coolant?

No, gurgling does not automatically mean an AIO has lost too much coolant because a normal factory air pocket can reach the pump after shipping, case movement, or poor radiator orientation; persistent gurgling matters when it continues after correct mounting and appears with higher temperatures or unstable pump behavior.

Correct the radiator position first. If noise and temperatures remain abnormal, contact the manufacturer instead of opening the loop.

Test Your AIO Before It Chooses the Timing

Run a 20-minute baseline test today. Record room temperature, CPU package power, CPU temperature, pump RPM, fan RPM, and coolant temperature where available. Then inspect every seam and fitting while the system is powered off.

If the data is stable and the chassis is dry, keep using the cooler.

If you find persistent gurgling, rising temperature deltas, zero pump RPM, residue, or moisture, stop guessing and begin the warranty or replacement process. When a new 360 mm unit is appropriate, compare case clearance and mounting options before considering a model such as the ACEGEEK Aqua360.

Coolant loss is usually slow. Failure is not always so polite.

Do AIO coolers lose coolant? Learn why slow permeation happens, the real AIO cooler lifespan, failure signs, diagnostic tests, and replacement timing.

Do AIO Coolers Lose Coolant Over Time?

Acegeek offers high-quality computer cases, cooling solutions, power supplies, and peripherals. Explore our website for top-notch products & accessories.

Blog

Currently Browsing：AIO Coolant Evaporation